Paper
iPSC
Organoids

December 16, 2025

Efficient generation of human lung organoids from iPSCs using a MemStir bioreactor

Matrix-free human lung organoids can be generated at 2 L scale in a bubble-free membrane-stirred bioreactor. The process preserved broad lung-like cellular diversity and produced organoids comparable to manual cultures, creating a more automated route toward larger-scale, patient-oriented respiratory disease models.

Abstract

Introduction:

Human induced pluripotent stem cells (iPSCs) can be successfully differentiated into complex (three-dimensional) lung spheroids or organoids and have thus proven to be promising in vitro tools that provide a robust system for simulating lung disease and modeling drug response. We previously described a very simple and practical protocol for producing iPSC-derived lung organoids (iPSC-LuOrgs) in ultra-low attachment plates without relying on a gel-like extracellular matrix.

Methods:

Here, we produced these organoids in a stirred-tank bioreactor equipped with a unique membrane stirrer and compared this type of up-scaled and more automated cultivation with the manual variant. Detailed morphological and molecular analyses, including single-cell RNA sequencing, of the differently generated LuOrgs were performed.

Results:

Just like in the manual variant, using the bioreactor morphologically comparable lung organoids could be obtained that showed a very similar cellular composition. This type of generation can also be considered as animal-component-free production.

Discussion:

These freely floating LuOrgs are now available in large numbers for the investigation of, for example, cancer therapy approaches as a new and patient-oriented in vitro platform.

Key Takeaways

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Large-scale, matrix-free lung-organoid production was achieved in a stirred bioreactor.
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The BioThrust ComfyCell produced morphologically comparable lung organoids.
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Cellular diversity was retained at the organoid level in the BioThrust ComfyCell.
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Bioreactor and manual cultures showed similar overall marker profiles, with compositional shifts.
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BioThrust's bubble-free, low-shear operation supported long-term controlled differentiation.

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